Goals
- Diagnose inefficiencies and hidden energy losses in the compressed air systems.
- Identify opportunities to safely reduce pressure.
- Deliver a clear path forward and establish internal ownership.
- Evaluate risks and reliability when integrating an additional 1000 HP compressor.
Challenges
- Aging infrastructure and unclear flow capacities across the compressed air network.
- Three isolated compressed air systems with only intermittent cross-connection
- Manual interventions by operators to meet fluctuating production demands (e.g., "air assist").
- Inconsistent control strategies and limited instrumentation, reducing visibility into system behaviour.
Discovered Potentials
- Identified critical gaps in control logic, metering, system design, and operator practices.
- Opportunities found for: Control strategy improvements, Metering upgrades, System redesign and Operator retraining.
- Potential energy savings of nearly $500,000 identified.
- Clear prioritized action plan to improve system performance and reduce risk when expanding capacity.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
