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Compressed Air Energy saving Evaluation - Chemical Emulsion plant
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Project
Compressed air energy saving evaluation
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Industry
Chemical Emulsion Plant
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Annual costs
$320K and up
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duration
2 days
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Combined kW
462 kW
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Savings potential
$194K - $256K

Goals

  • Diagnose inefficiencies and hidden energy losses.
  • Identify safe pressure reduction opportunities.
  • Improve system reliability and safety.
  • Establish internal ownership and provide a clear, actionable path forward.

Challenges

  • Rising energy costs (over $320,000 annually).
  • Reliability issues in the compressed air system.
  • Outdated and mismatched system components (e.g., labels, safety valves).
  • Moisture problems from poor piping slopes and dryer issues.

Discovered Potentials

  • Leak Program: $12,448 savings potential.
  • Pressure Reduction & Control: Up to $153,000 in potential savings.
  • Compressor Controls Optimization: $7,000 in potential savings.
  • Heat Recovery (40% efficiency): Between $86,000 and $149,000 in potential value.

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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!