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Optimizing Compressed Air Systems for Success

01.

Holistic Assessments

Identify opportunities for improvement through system-wide evaluations tailored to your business needs.

02.

Sustainable Solutions

Implement customized strategies designed to enhance efficiency, reliability, and sustainability.

03.

Empowered Teams

Equip your team with the knowledge and tools needed for ongoing system optimization.

our services

Comprehensive Solutions for Your System Needs

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Compressed Air Opportunity Scan

A compressed air opportunity scan is prospecting your plant to identify impactful opportunities for system improvement.

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Compressed Air System Assessment

For a more in-depth Compressed Air System Assessment, we customize our approach based on your facility's specific challenges.

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Real-Time Monitoring and Controls

Ensure sustained optimal performance with reliable real-time monitoring and maintenance support.

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In-Plant Staff Training

Equip your team with hands-on expertise to maintain and optimize compressed air systems.

FAQ

Frequently Asked Questions.

We’ve compiled the most common questions here.

For anything outside this scope, our team is ready to help.

Compressed air prospecting vs. compressed air assessment?

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A compressed air prospecting study is a one-day, boots-on-the-ground visit where we evaluate your system “as-is.” We walk through the plant for 4–8 hours, speak with operators and key personnel, gather compressor and dryer nameplate data, and evaluate your system design against standards like ISO 11011, ISO 50001, and OSHA requirements.

A holistic compressed air assessment digs deeper. It starts with a discovery call or site visit to understand your system’s current performance, challenges, and goals. We review existing data (or determine what data needs to be collected) and bring in experts across supply, demand, distribution, storage, leaks, and pneumatics. Depending on your needs, we can also add vacuum, cooling water, or heat recovery experts.

How long does a site assessment take?

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A prospecting study usually takes 1 day, but can take up to 2–3 days for larger sites.

A holistic compressed air assessment can take 1–2 weeks, depending on plant size, system complexity, and number of compressor rooms.

What does an on-site prospecting study cost?

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Our prospecting study costs $3,000 per day. You'll receive a clear, actionable report identifying high-impact opportunities and recommended next steps.

What does a holistic air assessment cost?

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A holistic assessment typically ranges from $20,000 to $60,000 depending on your plant's location, equipment, size, and complexity. We involve 4 to 10 experts, either on-site or remotely, and go far beyond traditional audits. Our work is peer-reviewed and spans supply, demand, distribution, storage, leaks, and pneumatics.

What tools do you use?

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For a prospecting study, our main tools are our expertise, our experience, your team, and a strong understanding of applicable regulations.

For a holistic assessment, we bring a full suite of diagnostic tools:

- Insertion-style and clamp-on flow meters
- Pressure and temperature data loggers
- Leak detection equipment
- Pneumatic component analysis tools

Tool selection depends on your goals and challenges.

Can we learn more before deciding?

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Absolutely. We encourage an intro call to discuss your system, share examples of our process, and answer any questions.

97%

Highest Demand Reduction

50%

Average Demand Reduction

1000+

People Reached by Training

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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX!
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
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Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
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Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!
Star Image
Join us at the SMRP Show, Fort Worth Convention Center, TX.
Star Image
Meet us at the Hard Hat Compressed Air Workshop, Air Best Practices Show, Kansas!