Compressed Air Leak Detection & Repair Program
Ready to stop paying for false load?
If your compressed air system is no longer performing as designed, or you suspect leaks are quietly increasing your energy bill, we can help you quantify the problem and turn it into verified savings.
In compressed air systems, over-pressurization is public enemy number one. Leaks are its little brother, quietly wasting energy in the background. Compressed air is one of the most expensive energy sources in your facility. In many plants, leaks alone can waste 20–40% of all compressed air produced. That “false load” forces compressors, dryers, drains, and filters to work harder than they were designed to, driving up energy use, maintenance costs, and unplanned downtime.
Our Leak Detection & Repair* (LDAR) service turns those hidden losses into quantified, actionable savings, backed by clear reporting your maintenance and reliability teams can use immediately.
What we do?
Our compressed air leak detection survey uses ultrasonic tools as part of a comprehensive leak management (LDAR) program that reduces false load, captures compressed air energy savings, and supports plants seeking utility rebate leak detection programs or documented compressed air energy audits.
During the survey we:
- Identify and tag leaks throughout the plant
- Quantify leak flow where feasible, not just “find and flag”
- Classify leaks by severity and impact
- Capture photos, locations, and descriptions for every leak
- Translate findings into maintenance-ready work orders and a clear business case
The result: you don’t just get a list of leaks, you get a practical plan to reduce energy use, improve reliability, and secure internal or utility funding.
Key Deliverables
Leak overviews
You receive a clear, structured and categorized (small, medium, large, very large) overview of all identified and quantified leaks across the facility and departments.
Professional PDF report
You receive a concise, boardroom-ready PDF report with leak details, costs, and prioritized quick wins so your teams can justify repairs, capital projects, and incentive programs.
Root cause analysis & recommendations
We go beyond just fixing the same leaks every year by analyzing root causes and recurring patterns and giving practical design, maintenance, and training recommendations that turn a leak survey into maintenance strategy.
Photo documentation for maintenance
Every leak is documented with at least two linked photos (close-up and overview) tied to its ID and location, so your maintenance team can quickly find and fix the exact problem.
Work-order–ready leak list
We deliver a structured leak list with ID, location, description, and estimated loss (L/min or m³/min) that you can drop straight into your CMMS to sort, assign, and close work orders with minimal admin.
Optional: Utility incentive & rebate support
Where applicable (for example under programs like Duke Energy’s Smart $aver Business incentives), we can provide FREE leak detection, document savings in utility-ready formats, align your repair plan with rebate applications, and maximize payback by combining energy savings with available funding.
More Minds. Better Results.
Stop hidden leaks from eroding your bottom line.
Let’s schedule a leak assessment and start capturing those lost kilowatts.
